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Meltech Ltd

Stand: H94
Casting, Forging & Heat Treatment
https://induction-furnaces.com/

About us

Induction furnace manufacturers that design & build some of the fastest and most efficient melting systems available.

At Meltech, we understand that every foundry is different. That's why our induction melting systems are engineered to suit each customer's process and production requirements, together with the exact foundry layout. Our core product range includes advanced Pulsar IGBT inverters and Mag Melt furnace bodies, providing tailored solutions for applications ranging from aluminium and copper alloys to ferrous and precious metals.

Our cutting-edge Pulsar IGBT technology delivers faster melt speeds, improved efficiencies and greater operational control than traditional SCR or thyristor-based systems. With systems being fully computerised controls, intuitive touchscreen interfaces, and advanced diagnostics, operators benefit from improved consistency, simplified maintenance, and enhanced process monitoring.

Complementing our power systems, our Mag Melt furnace bodies are designed for maximum efficiency, featuring full magnetic screening, robust construction, and a low part count to reduce maintenance and maximise uptime.

Today, Meltech systems are available with power ratings from 50 kW to 3 MW, helping foundries of every size improve productivity while reducing operating costs.

Our reputation has been built on putting customer requirements first. Every system we design reflects our commitment to engineering excellence, continuous innovation, and providing reliable equipment that to meet the demands of modern manufacturing.

Products & services

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Pulsar Visual Digital Control (VDC)

At the heart of our induction melting systems sit the Pulsar visual digital control system (VDC) , a software based platform which is integrated to the power electronics of each machine, An intelligent and very powerful system designed to make it easy for the operator to use while communicating seamlessly with auxiliary water cooling , hydraulic and any other process system. The control principal is highly adaptive utilizing computer hardware injected with ever evolving software which can be written to suit your particular requirement, programming is also adapted to include new functions and features which can be added to any of our equipment at a later date. In essence the Pulsar VDC never becomes obsolete. “Our HMI talks your language “ A touch screen HMI provides the operator with all the data required to operate the machine efficiently, the Pulsar (VDC ) constantly streams data to the HMI for visual use while simultaneously recording operational and performance information. With an internet connection you can stream visual data directly to your laptop or mobile phone for remote monitoring anywhere in the world. “Let the Pulsar VDC save you money” Significant advantages can be achieved as the data can be used to streamline your process , saving energy. When connected to our PLC driven water cooling system, the Pulsar VDC seamlessly controls the pumps , fans and frost protection optimally to avoid any unnecessary over run. Control parameters are simply set up on the Pulsar VDC touch screen. Share product

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Mag-Melt Tilting Furnace Body

Mag-Melt tilting induction furnace bodies are offered as a standard design or as a flush mount platform variant between 25kgs and 8,000kgs. Constructed using a robust rolled steel shell, they are fully shunted to offer maximum efficiency and meet magnetic field emission regulations. Supplied with a low resistance copper coil designed specifically for the furnace load. the furnaces also offer earth leakage protection, a cool to touch exterior shell and a rear foot guard as standard. Optional extras that can be added for specific casting practices include lip fume extraction, inert gas cover, load cells, hydraulic swing lids, and pre-tilt accurate pouring systems.

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Mag Melt Semi Automated Rollover Furnaces

Mag-Melt Semi Automated rollover furnaces available from 5kgs to 100kgs capacity. Offering PLC control desk with programmable rollover speeds for consistent melting practice. They have a servo motor driven gearbox for a completely smooth rollover function and an adjustable pneumatic clamping system with adjustable pressure for securing moulds in place. They offer full magnetic screening like all of the Mag Melt range, together with an integrated spill pit to allow for floor mounting. Interlocks are built in to the PLC control for added operator but the system can also be offered with an interlocked steel cabinet for extra safety measures. Other options include lip fume extraction ring and an inert gas cover.

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Induction Coils and Power Cables

Coilco a company within our group that manufactures and refurbishes induction coils and power cables for any type of induction furnace. With extensive facilities in the heart of the Midlands Coilco can provide the highest quality installation and maintenance services for users of induction melting and heating equipment. With skilled engineers providing an on-site breakdown service for all types and sizes of induction furnace equipment. A comprehensive stock of the highest quality materials ensures a fast turnaround. All backed by the highest standards of workmanship and quality. Installation, maintenance, upgrades, factory relocations, commissioning services and general engineering work are all part of Coilco’s portfolio.